Selecting an Air Compressor

How to Select an Air Compressor
After listing all the air operated devices to be supplied by the air compressor, determine, from the chart, 
the pressure range and volume of air required by each device. The air compressor must maintain a minimum pressure at least equal to the highest ofthese pressure ranges.
For example, if the highest pressure range required by any one device in a given group is 120 p.s.i. — 150 p.s.i., then a compressor cutting in at not less than 120 p.s.i. should be recommended.
Check electrical characteristics before ordering the compressor.
 
Miscellaneous Portable Tools Chart
  Consumption Consumption Consumption �
  (C.F.M.) (C.F.M.) (C.F.M.)
Miscellaneous Portable Tools 15% Use 25% Use 35% Use
  Factor Factor Factor
Drill, 1/16″ to 3/8″ 3.75 6.25 8.75
Drill, 3/8″ to 5/8″ 5.25 8.75 12.25
Screwdriver �#2 to #6 Screw 1.8 3.0 4.2
Screwdriver#6 to 5/16″ Screw 3.6 6.0 8.4
Tapper, to 3/8″ 3.6 6.0 8.4
Nutsetters, to 3/8″ 3.6 6.0 8.4
Nutsetters, to 9/16″ 7.5 12.5 17.5
Nutsetters, to 3/4″ 9.0 15.0 21.0
Impact Wrench, 1/4″ 2.25 3.75 5.3
Impact Wrench, 3/8″ 3.0 5.0 7.0
Impact Wrench, 1/2″ 4.5 7.5 10.5
Impact Wrench, 5/8″ 4.5 7.5 10.5
Impact Wrench, 3/4″ 5.25 8.75 12.25
Impact Wrench, 1″ 6.75 11.25 15.75
Impact Wrench, 1-1/4″ 8.25 13.75 19.2
Die Grinder, Small 2.25 3.75 5.3
Die Grinder, Medium 3.6 6.0 8.4
Horizontal Grinder, 2″ 4.5 7.5 10.5
Horizontal Grinder, 4″ 9.0 15.0 21.0
Horizontal Grinder, 6″ 10.5 17.5 24.5
Horizontal Grinder, 8″ 12.0 20.0 28.0
Vertical Grinders and Sanders, 5″ Pad 5.25 8.75 12.25
Vertical Grinders and Sanders, 7″ Pad 10.5 17.5 24.5
Vertical Grinders and Sanders, 9″ Pad 12.0 20.0 28.0
Burring Tool, Small 2.25 3.75 5.3
Burring Tool, Large 3.6 6.0 8.4
Rammers, Small 3.9 8.25 9.1
Rammers, Medium 5.1 8.5 11.9
Rammers, Large 6.0 10.0 14.0
Backfill Tamper 3.75 6.25 8.75
Compression Riveter .2 cu. ft. per cycle  
Air Motor, 1 HP 5.25 8.75 12.25
Air Motor, 2 HP 10.5 17.5 24.5
Air Motor, 3 HP 14.25 23.75 33.25
Air Motor Hoist, 1000# 1. cu. ft per foot of lift  
Air Motor Hoist, 2000# 1. cu. ft per foot of lift  
Paint Spray Gun (Production) 3.0 5.00 7.00
Hammers  
Scaling Hammer 1.8 3.0 4.2
Chipping Hammer 4.5 7.5 10.5
Riveting Hammer (Heavy) 4.5 7.5 10.5
Riveting Hammer (Light) 2.25 3.75 5.25
Saws  
Circular, 8″ 6.75 11.25 15.75
Circular, 12″ 9.75 16.25 23.8
Chain, lightweight 4.20 7.0 9.8
Chain, heavy duty 13.1 21.8 30.5
 
Always check with tool manufacturers for actual air consumption of tools being used. The above is based on averages and should not be considered accurate for any particular make of tool.
 Above tools are rated based upon typical “on-load” performance characteristics.
For other use factors, adjust the C.F.M. air consumption on a proportional basis, to typically open throttle time at tool.(Example: 30 seconds on, 30 seconds off, use 50% cycle as use factor.)
 
Air Consumption Chart for Automotive Service Shops

Cubic feet per minute required to operate various pneumatic equipment for average service shop usage factor.

Equip. Air PressureRange in p.s.i. Portable Tools Compressor c.f.m. required per unit  
70-100 **Air Filter Cleaner 3.0  
70-100 **Body Polisher 25.0  
70-100 **Body Sander (Orbital) 25.0  
70-100 Brake Tester 3.5  
70-100 **Carbon Remover 3.0  
70-100 Dusting Gun (Blow Gun) 2.5  
90-100 Panel Cutter 4.0  
70-100 **Drill, 1/16″ to 3/8″ 4.0  
70-90 **Impact Wrench 3/8″ sq. dr. 2.0  
70-90 **Impact Wrench 1/2″ sq. dr. 3.5  
70-90 **Impact Wrench 5/8″ sq. dr. 5.0  
70-90 **Impact Wrench 3/4″ sq. dr. 7.5  
70-90 **Impact Wrench 1″ sq. dr. 10.0  
70-90 **Die Grinder 5.0  
90-100 **Vertical Disc Sanders 25.0  
90-100 **Filing and Sawing Machine (Small) 3.0  
90-100 **Filing and Sawing Machine (Large) 5.0  
90-100 **Burring Tool 5.0  
  Tire Tools    
125-150 Rim Stripper 6.0  
125-150 Tire Changer 1.0  
125-150 Tire Inflation Line 1.5  
125-150 Tire Spreader 1.0  
125-150 **Vacuum Cleaner 6.5  
  Hammers    
90-100 **Air Hammer 4.0  
90-100 Tire Hammer 12.0  
125-150 Bead Breaker 12.0  
90-100 Spring Oiler 4.0  
  Spray Guns    
90-100 **Engine Cleaner 5.0  
90-100 **Paint Spray Gun (production) 8.5  
90-100 **Paint Spray Gun (touch-up) 3.5  
90-100 **Paint Spray Gun (undercoat) 19.0  
  Other Equipment    
120-150 **Grease Gun 3.0  
145-175 Hydraulic Lift* 6.0  
125-150 Hydraulic Floor Jacks 6.0  
120-150 Pneumatic Garage Door 3.0  
90-100 Radiator Tester 1.0  
90-100 Spark Plug Cleaner 5.0  
90-100 Spark Plug Tester .5  
70-100 Transmission and Differential Flusher 3.0  
70-100 **Fender Hammer 9.0  
70-100 **Car Washer 8.5  
70-100 **6″ Medium Duty Sander 40.0  
* This is for 8,000 lbs. capacity.� Add .65 c.f.m. for each 1,000 lbs. capacity over 8,000 lbs.
** These devices are rated based upon typical “on-load” performance characteristics.
Always check with tool manufacturers for actual consumption of tools being used. The above is based on averages and should not be considered accurate for any particular make of tool.